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One of the least understood topics and regarding engine
tuning and building continues to be the concept of cam timing and “lobe
centers”. The opening and closing process of an inlet or exhaust valve as
controlled by a cam lobe constitutes a complete “event” in the cycle of
the engine. Like any event, it has a beginning and an end. Naturally, then
it also has a middle or center. The location of this center in relation to
the rotational position of the crankshaft is known as the lobe center.
The process of “degreeing” cams allows the engine builder to place the
lobe center of a cam in the correct orientation with reference to the
crankshaft. The opening and closing points and resultant figures of the
cam, although important, are very difficult to reference to set cam timing
and are, after all, the result of where the lobe center is placed.
Therefore the lobe center is used to reference cam timing. The difficulty
in measuring the opening and closing points is the result of the very
shallow and gradual starting and stopping of the valve motion. How do you
tell just when the valve motion starts and stops? If you pick a specific
amount of lift at some height beyond the initial gradual motion and always
use that amount as a marker for the beginning and end of the motion, the
center will always be halfway between these points. Therefore, the lobe
center is computed from a timing number derived at a specific valve lift.
Any lift could be used to compute this, but in the Japanese motorcycle
industry 1mm or .040” is traditional. U.S. (automotive) cam grinders have
used .050”. This “checking height” must be used to minimize the effect of
the shallow opening and closing ramps on the cam lobe. Without this, each
builder’s subjective notion of when movement starts would be the defining
factor of timing. One picture is worth a few thousand of my words so now
refer to my crudely drawn diagram for clarification. The
diagram graphically shows how these points lie in relation to the degrees
of crankshaft rotation. The usable range of lobe center values for just
about all commonly used engines is only about 15 degrees wide from about
98 to 112 degrees and for the engines we use, the right spread is even
smaller than that. Small changes of one degree can have considerable
effect on the power delivery characteristics of an engine.
Very
generally speaking, the effect of moving lobe centers is as follows:
Advancing the intake and retarding the exhaust (“closing up the
centers”) increases overlap and should move the power up in the RPM range,
usually at the sacrifice of bottom end power. The result would be lower
numerical values on both intake and exhaust lobe centers. Retarding the
intake and advancing the exhaust (“spreading the centers”) decreases
overlap and should result in a wider power band at the sacrifice of some
top end power. This condition would be indicated by higher numerical
values on both intake and exhaust lobe centers. By moving only one cam the
results are less predictable, but usually it is the intake that is moved
to change power characteristics since small changes here seem to have a
greater effect. With twin cam engines we have the luxury of moving the
cams independently.
With a single cam engines you must advance or retard the intake and
exhaust together, usually using the intake lobe center as the reference
and only the cam grinder can spread or close up the centers when the cam
is ground. Basically, here’s how it’s done in the real world. I’m not
going to tell you what lobe centers to use, as this varies from engine to
engine, just how to determine them. Many engine builders take lobe
center measurements with zero valve lash (clearance) so that all movement
can be detected. In fact, the valve lash can actually be slightly
negative, that is the valve can be held slightly open by the cam
with the valve in the closed position. You may also do the calculation
with the running clearance at the valve. The amount of pre-load or
clearance on the valve has no effect on the lobe center number but will
effect the opening and closing numbers. What IS important is that, for
future comparison purposes, you always do it the same way with the same
lash value. It is also very important that an accurate top dead center
“TDC” reference be used when degreeing cams. Therefore, this should be
checked carefully and the degree wheel and pointer set accordingly. Take a
great deal of care when setting up your degree wheel, pointer, method of
turning the engine, and dial indicator. A change of one degree can be
significant, so accuracy is very important. A dial indicator is used to
measure the valve motion in hundredths of a millimeter or thousandths of
an inch. Set your dial indicator so that the plunger pushes on the
retainer or tappet and moves as nearly parallel to the valve travel as
possible. It is not necessary to use any particular valve, use one that
allows the easiest indicator set-up and that you can easily see from the
same side as the degree wheel. I recommend that you begin with the
intake cam, since the intake is the most likely to be damaged by an
insufficient amount of valve to piston clearance or incorrect timing.
Always start with the cam sprockets closest to the stock
position. Begin with the valve fully closed and with the dial
indicator zeroed. Double check the plunger movement to see that it
moves freely, does not interfere with the cam lobe, rocker, or any other
moving parts, and returns to zero when moved and released. Rotate the
engine in the correct direction while watching the dial indicator. Stop
when the pointer shows 1mm of movement. Note this number. On an intake
cam, this will be a value before top dead center (BTDC). Continue rotating
the engine, watching the dial indicator as the valve opens, then begins
closing again. By counting the revolutions of the pointer and
watching it return towards zero, you can stop when the valve lift is
still 1mm before fully seated, noting the degree wheel value at this
point. On the intake cam this will be a value after bottom dead center
(ABDC). It is important to stop at the correct point because you should
avoid turning the engine backwards as this unloads the cam chain and can
result in an erroneous reading.
| To compute the lobe center, you: |
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A. Add the two opening and closing numbers noted |
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B. Add 180 to this sum |
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C. Divide this sum by 2 |
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D. Subtract the smaller number of the two opening and closing
numbers from this quotient. |
The result is the lobe center. For Example: Intake opens (at 1mm
lift) 38 BTDC Intake closes (at 1mm lift) 68 ABDC
38+68+180=286,
divide by 2 =143, subtract 38 from 143 = 105 The lobe center on this
cam is 105 degrees.
The method is the same on the exhaust except
the opening number will be a value before bottom dead center (BBDC), the
closing value will be after top dead center (ATDC) and again, subtract the
smaller number. For Example: Exhaust opens (at 1mm lift) 60
BBDC Exhaust closes (at 1mm lift) 40 ATDC
60+40+180=280, divide
by 2=140, subtract 40 from 140 =100 The lobe center on this cam is 100
degrees.
Note that in both cases, it is the smaller of the two
numbers that is subtracted. Also note that the 286 and 280 degree
values are similar to what may be the advertised duration of the cam. This
number is called the “checking duration” as it is dependent upon the
checking height used (in this case 1mm).
Remember, the opening and
closing values (and duration) are dependent on the checking clearance and
will vary based on this amount. The lobe center number will not. This is
why published numbers are not a good way to compare cams. You must always
know the checking height that was used to derive those numbers.
To
change the lobe center, loosen the sprocket attach bolts and move the
crankshaft slightly to alter it’s relationship to the cam. Retighten the
bolts and re-check. When the selected value is finally reached, tighten
and loctite the bolts, then re-check one more time. With a little
experience you will know which way to go to advance or retard a cam to
achieve the desired lobe center.
Caution: Moving lobe centers can drastically alter valve to
piston clearance. And remember, the closest point is rarely at TDC. The
most critical is the intake and usually occurs somewhere after TDC. Make
all adjustments in small increments and NEVER force the engine past any
resistance until you know the cause. Changes to the power output
are can be subtle, hard to predict, and frankly, most of this has been
explored to death so it’s unlikely you will find some “new power”. But
each engine is different and cam timing must be part of any fully prepared
engine. Be careful with following “we always did it that way”
thinking. The advent of electronic fuel injection and four valve heads
has changed the cam requirements of engines. Increased valve area means
less “cam” gives you more flow. On an injected engine you no longer need
to create a strong vacuum signal through a carburetor throat for good fuel
atomization. The injector is going to get the fuel in there instead of
flow across a jet. The only way to optimize cam lobe centers is through
extensive and careful dyno or performance testing.
Article originally published in City Bike, a fine San
Francisco publication.
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